Tru-Trac Rollers (Pty) Ltd. is the world’s leading supplier of solutions relating to problems experienced with the tracking and aligning of conveyor belts.
Tru-Trac® conveyor trackers are designed around our Patented and Proven Technology. This is backed-up by our Worldwide distribution & support network.
Tru-Trac® is reliable, maintenance free, operates in all conditions and is simple to install.
We’ll save you money by protecting your conveyor belt, improving safety and enhancing productivity. Contact us to utilise our unique knowledge and expertise to solve your conveyor misalignment problems.
Tru-Trac® – Make conveyor belt misalignment a thing of the past!
TRU-TRAC® PRODUCT RANGE
FEATURES AT A GLANCE THE
AWARD WINNING TRU-TRAC SYSTEM
• Simple to install
• Maintenance free
• No contact with the edge of the belt
• Vibration free rolling action
• Operates in all conditions
• Proven patented technology
• Operates on reversible belts
• Can be installed inside or under the bel
ADVANTAGES AT A GLANCE
SIMPLICITY IS THE ULTIMATE ADVANTAGE
• Improved safety
• Increased production and reduced downtime
• Reduced damage to belt edges & structures
• Increased conveyor life
• Reduced spillage and wastage
• Reduced labour involved in clearing spillages
• Reduced power consumption
• Reliable
“The Tru-Trac Belt Tracking System is a world-leading innovation, which has been patented in all major mining countries.”
Available from 450mm – 1200mm | Pipe Structure brackets also available
• Reliable Performance – The Tru-Trac ® Tracker has proven itself to be both robust, reliable, long lasting and provide effective performance in all condition.
• Bearings – Uses a pair of 6017 2RS bearings, which due to the size of bearings are well within the load and RPM specifications,complete with a nylon bearing housing and plastic end caps.
• Maintenance Free – Sealed bearings do not require any greasing.
• Lagging – Covered with High Abrasive Natural Rubber, 12mm. Also available in Fire Retardant Polyurethane lagging.
• Operates in all conditions – Quick activation on both wet and dry belts, both above and below ground.
• Versatile Installation – Can be installed on the clean side of the belt, and then tension can be adjusted easily with the supplied mounting brackets.
• Reversing Belts – Excellent
Available from 1050mm – 2100mm | Smaller sizes can be made to order
• Heavy Duty Robust Design– Built specifically for heavy-duty steel cord conveyor belts.
• Improved Rugged Sealing System– Steel End caps are pressed into the bearing housings, these also function as a ‘flinger’ seal to prevent ingress of material.
• High-Speed Belts– perfect for belt speeds exceeding 4m/s.
• Individual rollers for easy replacement– separate tapered tracker rolls are mounted onto the centre pivot which can be individually replaced as wear occurs.
• Enhanced Centre Pivot– Highly reactive heavy duty pivot is designed with an internal thrust bearing which is greasable from the mounting bracket.
• Tensioning Bolts– Are incorporated into the bracket design, enabling the correct tension to easily be achieved.
• Lagging– Covered with High Abrasive Natural Rubber, 16mm thick. Also available in Fire Retardant lagging.
• Bearings– Uses a pair of 6017 C3 2RS bearings, which due to the size of the bearings, are well within the load and RPM specifications.
• Thrust Bearings– Available as an option with, 51117 Thrust and NU1017 C3 Cylindrical Roller Bearing configuration for heavy-duty and high-speed application.
• Operates in all conditions– Quick activation on both wet and dry belts, both above and below ground.
• Versatile Installation– Can be installed on the clean side of the belt, and then tension can be adjusted easily with the tensioning bolts which are incorporated in the mounting brackets.
• Reversing Belts– Excellent performance.
• Frame– Total Height of tracker is 550mm.
Available from 1050mm – 2100mm
• V-Return Configuration– Comes standard with 10-degree angle, compatible with 5 and 15-degree angle belt
• Lagging– Available in High Abrasive, Rubber Lagging 16mm thick or Polyurethane Lagging 12mm / 19mm thicknesses. Also available in Fire Retardant lagging.
• Bearings– Standard or Thrust and Roller Bearing configuration available.
Available from 450mm – 1200mm
• Exceptional Performance– The combination of the tapers and unique centre pivot, provide fast, reactive and continual tracking in all conditions.
• Individual rollers for easy replacement– both the taper wing and centre roller can be individually replaced as wear occurs.
• Enhanced Centre Pivot– The unique heavy duty pivot design provides instant activation to centralise the belt to keep it running centre.
• Bearings– Standard Deep Groove Ball bearings and Spherical Roller bearings.
• Maintenance Free– Bearings do not require any greasing.
• Lagging– Available in High Abrasive, Rubber Lagging 12 mm thick or Polyurethane Lagging 12mm Also available in Solid Rubber Ring lagging and Fire Retardant lagging.
• Operates in all conditions– Quick activation on both wet and dry conveyor belts.
• Versatile Installation– Minimum tension is required on the centre rolls, which can be easily adjusted with the supplied mounting brackets.
• Reversing Belts– Excellent performance.
Available from 450mm – 1200mm
The patented Tru-Trac ® Load Design Trough Tracker was specifically developed to accommodate the load carrying side of the belt. The offset wing rollers are incorporated into the design to activate our standard central pivot system. The wing rollers are compatible with 35°- 45° belts, ensuring that there is no 90-degree contact with the belt edges.
• Reliable Performance – The Tru-Trac ® Tracker has proven itself to be both robust, reliable, long lasting and provide effective performance in all conditions.
• Bearings – The centre roller uses a pair of 6017 2RS bearings, which due to the size of the bearings,
• are well within the load and RPM specifications, complete with a nylon bearing housing and plastic end cap.
• Lagging – Available in High Abrasive, Rubber Lagging 12 mm thick or Polyurethane Lagging 12mm. Also available in Fire Retardant lagging.
Available from 1200mm – 2100mm
The patented Tru-Trac ® Heavy Duty Trough Tracker was developed to accommodate wide belts and heavy loads, as well as belts with speeds in excess of 4 m/s. The offset wing rollers are incorporated into the design to activate our standard central pivot system. The wing rollers are fixed at 70 degrees. As the belt moves off-centre the belt slides up the wing roll thereby activating the tracker. The design ensures that there is no 90 degree contact with the belt edges.
• Heavy duty – The combination of strengthened shaft and double pipe base prevents the shaft from bending. Steel bearing housings are welded into the barrel.
• Improved Rugged Sealing System – Steel End caps are pressed into the bearing housings, these also function as a ‘flinger’ seal to prevent ingress of material.
• High-Speed Belts – perfect for belt speeds exceeding 4m/s.
• Lagging – Available in High Abrasive, Rubber Lagging 16 mm thick or Polyurethane Lagging 12mm. Also available in Fire Retardant lagging.
• Bearings – Uses a pair of 6017 C3 2RS bearings, which due to the size of the bearings, are well within the load and RPM specification.
• Thrust Bearings – Available as an option with, 51117 Thrust and NU1017 C3 Cylindrical Roller Bearing configuration for heavy-duty and high-speed applications.
The Tru-Trac ® Food Industry Trackers are a patented design that offers the most reliable and effective conveyor belt tracking system available for centralising lightweight food industry slow moving conveyor belts. The center pivot is unique and simple, consisting of a stainless steel pin that is perpendicular to the plane of the belt, and its food grade rubberised cove covered drum and tapered edge ensures the tracker activates immediately as the belt moves off centre. It’s always reacting to keep the belt centred
• Reliable Performance – The Tru-Trac ® Tracker has proven itself to be both robust, reliable, long lasting and provide effective performance in all conditions.
• Maintenance Free – Sealed bearings do not require any greasing.
• Manufactured – with 304 – 316 Stainless Steel, including the bracket.
• Lagging – Covered with FDA Approved Food Grad Polyurethane.
• Operates in all conditions – Quick activation on both wet and dry belts.
• Versatile Installation – Can be installed on the clean side of the belt, and the tension can be adjusted easily with the supplied mounting brackets.
Tru-Trac Rollers (Pty) Ltd. is the world’s leading supplier of solutions relating to problems experienced with the tracking and aligning of conveyor belts.
Tru-Trac® conveyor trackers are designed around our Patented and Proven Technology. This is backed-up by our Worldwide distribution & support network.
Tru-Trac® is reliable, maintenance free, operates in all conditions and is simple to install.
We’ll save you money by protecting your conveyor belt, improving safety and enhancing productivity. Contact us to utilise our unique knowledge and expertise to solve your conveyor misalignment problems.
Tru-Trac® – Make conveyor belt misalignment a thing of the past!
TRU-TRAC® PRODUCT RANGE
FEATURES AT A GLANCE THE
AWARD WINNING TRU-TRAC SYSTEM
• Simple to install
• Maintenance free
• No contact with the edge of the belt
• Vibration free rolling action
• Operates in all conditions
• Proven patented technology
• Operates on reversible belts
• Can be installed inside or under the bel
ADVANTAGES AT A GLANCE
SIMPLICITY IS THE ULTIMATE ADVANTAGE
• Improved safety
• Increased production and reduced downtime
• Reduced damage to belt edges & structures
• Increased conveyor life
• Reduced spillage and wastage
• Reduced labour involved in clearing spillages
• Reduced power consumption
• Reliable
“The Tru-Trac Belt Tracking System is a world-leading innovation, which has been patented in all major mining countries.”
Available from 450mm – 1200mm | Pipe Structure brackets also available
• Reliable Performance – The Tru-Trac ® Tracker has proven itself to be both robust, reliable, long lasting and provide effective performance in all condition.
• Bearings – Uses a pair of 6017 2RS bearings, which due to the size of bearings are well within the load and RPM specifications,complete with a nylon bearing housing and plastic end caps.
• Maintenance Free – Sealed bearings do not require any greasing.
• Lagging – Covered with High Abrasive Natural Rubber, 12mm. Also available in Fire Retardant Polyurethane lagging.
• Operates in all conditions – Quick activation on both wet and dry belts, both above and below ground.
• Versatile Installation – Can be installed on the clean side of the belt, and then tension can be adjusted easily with the supplied mounting brackets.
• Reversing Belts – Excellent
Available from 1050mm – 2100mm | Smaller sizes can be made to order
• Heavy Duty Robust Design– Built specifically for heavy-duty steel cord conveyor belts.
• Improved Rugged Sealing System– Steel End caps are pressed into the bearing housings, these also function as a ‘flinger’ seal to prevent ingress of material.
• High-Speed Belts– perfect for belt speeds exceeding 4m/s.
• Individual rollers for easy replacement– separate tapered tracker rolls are mounted onto the centre pivot which can be individually replaced as wear occurs.
• Enhanced Centre Pivot– Highly reactive heavy duty pivot is designed with an internal thrust bearing which is greasable from the mounting bracket.
• Tensioning Bolts– Are incorporated into the bracket design, enabling the correct tension to easily be achieved.
• Lagging– Covered with High Abrasive Natural Rubber, 16mm thick. Also available in Fire Retardant lagging.
• Bearings– Uses a pair of 6017 C3 2RS bearings, which due to the size of the bearings, are well within the load and RPM specifications.
• Thrust Bearings– Available as an option with, 51117 Thrust and NU1017 C3 Cylindrical Roller Bearing configuration for heavy-duty and high-speed application.
• Operates in all conditions– Quick activation on both wet and dry belts, both above and below ground.
• Versatile Installation– Can be installed on the clean side of the belt, and then tension can be adjusted easily with the tensioning bolts which are incorporated in the mounting brackets.
• Reversing Belts– Excellent performance.
• Frame– Total Height of tracker is 550mm.
Available from 1050mm – 2100mm
• V-Return Configuration– Comes standard with 10-degree angle, compatible with 5 and 15-degree angle belt
• Lagging– Available in High Abrasive, Rubber Lagging 16mm thick or Polyurethane Lagging 12mm / 19mm thicknesses. Also available in Fire Retardant lagging.
• Bearings– Standard or Thrust and Roller Bearing configuration available.
Available from 450mm – 1200mm
• Exceptional Performance– The combination of the tapers and unique centre pivot, provide fast, reactive and continual tracking in all conditions.
• Individual rollers for easy replacement– both the taper wing and centre roller can be individually replaced as wear occurs.
• Enhanced Centre Pivot– The unique heavy duty pivot design provides instant activation to centralise the belt to keep it running centre.
• Bearings– Standard Deep Groove Ball bearings and Spherical Roller bearings.
• Maintenance Free– Bearings do not require any greasing.
• Lagging– Available in High Abrasive, Rubber Lagging 12 mm thick or Polyurethane Lagging 12mm Also available in Solid Rubber Ring lagging and Fire Retardant lagging.
• Operates in all conditions– Quick activation on both wet and dry conveyor belts.
• Versatile Installation– Minimum tension is required on the centre rolls, which can be easily adjusted with the supplied mounting brackets.
• Reversing Belts– Excellent performance.
Available from 450mm – 1200mm
The patented Tru-Trac ® Load Design Trough Tracker was specifically developed to accommodate the load carrying side of the belt. The offset wing rollers are incorporated into the design to activate our standard central pivot system. The wing rollers are compatible with 35°- 45° belts, ensuring that there is no 90-degree contact with the belt edges.
• Reliable Performance – The Tru-Trac ® Tracker has proven itself to be both robust, reliable, long lasting and provide effective performance in all conditions.
• Bearings – The centre roller uses a pair of 6017 2RS bearings, which due to the size of the bearings,
• are well within the load and RPM specifications, complete with a nylon bearing housing and plastic end cap.
• Lagging – Available in High Abrasive, Rubber Lagging 12 mm thick or Polyurethane Lagging 12mm. Also available in Fire Retardant lagging.
Available from 1200mm – 2100mm
The patented Tru-Trac ® Heavy Duty Trough Tracker was developed to accommodate wide belts and heavy loads, as well as belts with speeds in excess of 4 m/s. The offset wing rollers are incorporated into the design to activate our standard central pivot system. The wing rollers are fixed at 70 degrees. As the belt moves off-centre the belt slides up the wing roll thereby activating the tracker. The design ensures that there is no 90 degree contact with the belt edges.
• Heavy duty – The combination of strengthened shaft and double pipe base prevents the shaft from bending. Steel bearing housings are welded into the barrel.
• Improved Rugged Sealing System – Steel End caps are pressed into the bearing housings, these also function as a ‘flinger’ seal to prevent ingress of material.
• High-Speed Belts – perfect for belt speeds exceeding 4m/s.
• Lagging – Available in High Abrasive, Rubber Lagging 16 mm thick or Polyurethane Lagging 12mm. Also available in Fire Retardant lagging.
• Bearings – Uses a pair of 6017 C3 2RS bearings, which due to the size of the bearings, are well within the load and RPM specification.
• Thrust Bearings – Available as an option with, 51117 Thrust and NU1017 C3 Cylindrical Roller Bearing configuration for heavy-duty and high-speed applications.
The Tru-Trac ® Food Industry Trackers are a patented design that offers the most reliable and effective conveyor belt tracking system available for centralising lightweight food industry slow moving conveyor belts. The center pivot is unique and simple, consisting of a stainless steel pin that is perpendicular to the plane of the belt, and its food grade rubberised cove covered drum and tapered edge ensures the tracker activates immediately as the belt moves off centre. It’s always reacting to keep the belt centred
• Reliable Performance – The Tru-Trac ® Tracker has proven itself to be both robust, reliable, long lasting and provide effective performance in all conditions.
• Maintenance Free – Sealed bearings do not require any greasing.
• Manufactured – with 304 – 316 Stainless Steel, including the bracket.
• Lagging – Covered with FDA Approved Food Grad Polyurethane.
• Operates in all conditions – Quick activation on both wet and dry belts.
• Versatile Installation – Can be installed on the clean side of the belt, and the tension can be adjusted easily with the supplied mounting brackets.